Since the transfer case mounts flush to the transmission, you should not need any additional alignment. We've got a step-by-step guide on how to diagnose and fix the problem! Aside from weight, it is also located near the exhaust and catalytic converter, so be sure your truck is sufficiently cooled before taking on this task. If you marked the shafts, make sure to align them the same way that they were when you removed the old transfer case. These are the drain and fill plugs. The sensors in your F150 sense when you require more traction and send a signal for it to happen. Now I recommend wiping off the area around the plugs and watch for any leaks. Once removed, set aside and place the catch pan under the transfer case.
Signs of a Failing Ford F150 Transfer Case Motor On the other hand, if the transfer case motor of your Ford F150 is in the process of failing, you will get other warning signs. Transfer case Pro Tip The transfer case is heavy. It is also obvious as to which plug is the drain and which is the fill point. It is a critical component that can be easily worn out over time. There are fluids that say for transmissions that used Mercon but that is not licensed or verified to be the right stuff. . There are only four 10mm bolts, two on each side connecting the skid plate to the frame.
The 205 may not be shift-on-the-fly for some, and confusion may exist because there are six versions. The kid at the parts desk went and asked the techs and they said to use Mercon V. Any nicks or gouges will cause fluid leakage. This will help to drain faster. When removing the drive shaft, be sure to not damage the splines on the inside of the drive shaft housing. The entire process of transferring of power is done by the Ford F150 transfer case motor.
One other way to access the plug is by going over the top of the crossmember and use a long extension. Replace the transfer case fluid with an approved Ford transfer case fluid. I think this job would have been easier with a second hand to help assist in this process but you can do it solo. Carefully clean the old and make note of the gasket surface. In fact, you may not even know that the transfer case motor exists.
They are available for the following Ford F150 years: 2014, 2013, 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996, 14, 13, 12, 11, 10, 09, 08, 07, 06, 05, 04, 03, 02, 01, 00, 99, 98, 97, 96. This article applies to the Ford F-150. Use a combination of floor jacks and jack stands to lift and stabilize the truck. Torque the bolts to 37 ft. Review you-tube videos before installing, that cut most of my time, during installation. You will be able to find affordably priced Ford F150 transfer case motor at PartsGeek.
I used no sealant on my plugs and I have no leaks. I didn't have anyone to take photos of me refilling the transfer case as my hands were pretty filthy as I was finishing the job so I hope three photos are enough. It is probably a good idea to use new gaskets, but if your old gaskets are still in good condition, you may opt to re-use them. Quality parts at a fair price. Next replace the drain plug, screwing in the plug till its flush with the transfer case body.
I installed the part in 15 minutes, correctly. The bolt pattern is the Ford rotation of the 6 bolt circular bolt pattern. We stock these Transfer Case Motor brands for the Ford F150: Dorman and A1 Cardone. Step 2 - Jack up the rear end or use a truck lift If you are using a floor jack, make sure you block all four tires. I've changed two t-cases and drained them both before taking them apart and they still had gunk stuck in there. Part arrived when stated and in good shape. When I did this change two weeks ago, my vehicle had 111k on it.
The drain is the lower of the two meaning closer to the ground. Please note: this applies to the 1st generation 1997 to 2002 Ford Expedition This is my first write up here on the boards and I hope new users will find this beneficial and use this guide as a reference. The transfer case motor requires transmission fluid to maintain the elastic components. If there is no transmission fluid in the transfer motor case, it will cease to function. The top plug is used for filling.
Literature stated 60 minutes to 90. The bottom one is for draining and the top one if for filling it back up. Symptoms of a Bad Ford F150 Transfer Case Motor The signs will depend on the amount of damage your 1997 Ford F150 transfer case shift motor has sustained. Both the Ford F-150 and F-250's engines have similar transfer case setups even though their transmissions are different. It is imperative to keep the tires on your F150 properly inflated and rotate them at least every 75,000 miles. Routine maintenance can prevent damage to the transfer case motor. Ford does not license anyone to make Mercon any longer.
For older transfer cases, you can upgrade to newer synthetic base fluids, but you should rebuild or at least replace the old seals as additives in synthetic fluids may not be compatible with old seals. It is a little pricyer? I recommend changing your fluid after seeing how bad mine was. Ford transmission fluid supersession Information is current as July 2017. I am not sure what to use. You might need some additional help doing this procedure.